In this bottle recycling plant project, we provided a complete PET bottle recycling and pelletizing solution for a customer from Bhutan. The client has been operating a plastic recycling facility locally for many years and planned to expand their business by recycling waste PET bottles and converting them into PET pellets to increase production capacity and product value.
Overview of the Client’s Requirements
The Bhutanese customer planned to add a new PET bottle recycling plant to process collected PET bottles and produce recycled PET pellets. The equipment needed to be stable, suitable for continuous operation, and capable of delivering reliable output.
After several rounds of communication, the client confirmed their need for:
- 500 kg/h PET bottle washing line
- 3–4 tons/hour PET pelletizing line
Customized Recycling Solution by Sunny
Our sales manager Sunny thoroughly understood the client’s needs and designed a complete process covering bottle recycling, washing, crushing, drying, and pelletizing, including:
500 kg/h PET Bottle Washing Line
This PET bottle recycling plant includes label removal, crushing, hot and cold washing, rinsing, friction washing, dehydration, and air separation. It ensures that the PET flakes meet the cleanliness required for further pelletizing.
3–4 tons/hour PET Pelletizing Line
The pelletizing system includes extrusion, cooling, pellet cutting, screening, and storage, enabling the stable production of clean and uniform recycled PET pellets.
Sunny provided detailed configurations and layout suggestions based on the client’s plant size, electrical conditions, and capacity requirements, ensuring a smooth and efficient production workflow.
Order Confirmation and Production Process
After finalizing the plan and machine configuration, the customer quickly paid the deposit. Our factory immediately started manufacturing the complete set of equipment.
On-time Production
All machines were produced within the agreed delivery schedule and passed internal inspections.
Factory Test Running
Before shipment, we conducted full test runs for both the PET bottle washing line and pelletizing line to ensure stable performance and output.
After testing, the bottle recycling plant was packed and prepared for shipment to the client’s facility in Bhutan.
On-site Installation and Training
Upon PET bottle recycling machine arrival, our engineers traveled to Bhutan to provide on-site installation and commissioning services.
Installation work included:
- Positioning and connecting each machine
- Electrical, water, and air line setup
- Full production line debugging
- Operator training and maintenance instruction
With close cooperation, the entire bottle recycling plant was successfully installed, debugged, and put into operation.
Currently, the PET recycling and pelletizing system is running smoothly and producing high-quality recycled PET pellets, bringing new capacity and economic benefits to the local recycling industry.
Partner With Us to Build Your Next Bottle Recycling Plant
The Bhutan PET recycling project demonstrates our ability to deliver complete, reliable, and well-engineered solutions for PET bottle washing and pelletizing. From process planning and equipment manufacturing to test running and overseas installation, we provide full support to ensure smooth operation and long-term performance.
If you are planning to upgrade or expand your PET bottle recycling plant, our team is ready to design a tailored solution that meets your capacity, budget, and production goals. Contact us anytime to start your PET recycling project with confidence.