In the textile recycling, recycled cotton processing, or filler manufacturing process, the raw material is often in the form of dough, a compressed state, difficult to use directly. This is where a highly efficient fiber opening machine is essential. We offer a range of opening machines designed to break up a wide range of fibre materials, which are an essential part of textile recycling.
What Is a Fiber Carding Machine?
A fiber opening machine, also known as a fiber opener or cotton carding machine, is an industrial device used to open and separate clumped or compressed fiber materials such as waste textiles, fabric scraps, synthetic fibers, feathers, and more. With high-speed rotating rollers and a powerful airflow system, the machine effectively breaks up fiber bundles while removing dust and light impurities.
It is typically used in conjunction with a máquina de corte por fibra, cotton filling machine, textile baler machine, etc. It is used in toy stuffing, sound-absorbing cotton, thermal insulation material, car interiors, and other industries.
Wide Range of Applicable Materials
Our fiber opener is suitable for processing:
- Waste clothing and fabric scraps
- Polyester, cotton, wool, flax, jute, synthetic fibers
- Feathers, EPE foam, shredded sponge, stuffed toy waste
- Non-woven fabrics, industrial felt, recycled padding
- Other soft and compressible fiber materials
Key Features and Advantages of Fiber Opening Machine
- High-Opening Efficiency:A brand-new rack tooth design enables progressive processing of raw materials, significantly reducing fiber damage and greatly improving fiber length.
- Integrated Dust & Impurity Removal: Filters out fine dust, short fibers, and impurities during opening.
- Multi-Roller Configurations Available: Supports 2-roll, 4-roll, and multi-roll configurations for different fibre types and processing depths.
- Support a variety of feeding forms, for different raw materials can be chosen at will.
Technical Parameters of Cotton Opening Machine
| Parámetro | Especificación |
| Capacidad de salida | 100 – 350 kg/h |
| Applicable Materials | Polyester fiber, cotton fiber, fabric scraps, feathers, shredded sponge, and other soft fibers |
| Opening Rollers | 1-roll, 2-roll, 4-roll, and multi-roll |
| Potencia del motor | 5.5 – 25.5 kW (depending on configuration) |
| Principio de funcionamiento | High-speed toothed roller |
| Impurity Removal | Primary dust removal + mesh filter system (optional) |
| Typical Applications | Textile recycling, toy stuffing, regenerated cotton production, home textile manufacturing |
Frequently Asked Questions (FAQs) about Fiber Opening Machine
Q1: Will the machine damage fibers during opening?
A: No. Our machines use optimized roller spacing and speed to loosen fibers without breaking them, preserving fiber length and quality.
Q2: Can it open mixed materials?
A: Yes. It handles mixed fiber types such as cotton-polyester blends, feathers with foam, etc.
Q3: Can it integrate with other machines?
Absolutely.It can be used in conjunction with fibre cutting machines, filling machines and textile balers.
Get a Free Quote & Tailored Solution
Looking for a durable, high-output fiber opening machine for your recycling or stuffing line? Contact us now. We’ll help you select the ideal model based on your raw material, capacity needs, and plant layout.